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Anaerobic Digestion Plants

In this section of the website we explain Anaerobic Digestion Plants by country, and the progress in recent years which has been made in the implementation of AD technology in each. For convenience we have split each country into a page, as listed and linked below:

Anaerobic Digestion Plants UK
Anaerobic Digestion Plants Scotland
Anaerobic Digestion in Ireland
Cost of Anaerobic Digestion Plant

We know that the burning question for many is “how much does anaerobic digestion cost”, so we gave that subject its own page. We hope it answers some of your questions.
Check it out here; Anaerobic Digestion Costs

In all the subject nations there has been a substantial rise in the number of operating AD facilities of all types.

Types and Capabilities of Anaerobic Digestion Plants

Anaerobic Digestion Plants in the Municipal Solid Waste Sector

To appreciate the very wide scope for anaerobic digestion of Municipal Solid Waste (MSW) “putrescible fractions”, becomes clear when thought is given to the composition of household refuse, and just how far existing recycling techniques can go, in using this material by other methods. The big advantage possessed when an anaerobic digestion plant is installed is that it produces “biogas”. But, not only that it can provide:

  1. a fuel for ordinary diesel generators, but it also can be:
  2. converted into biofuel which can be used as transport fuel in the motor industry.

This can in the future (and forever!), provide society with a green fuel in the place of fossil fuels which are saved.

Anaerobic Digestion Plants for MSW processing are still a technology which needs a lot of improving and developing it has to be appreciated. There are quite a few intricacies in ensuring these plants work reliably for the fermentation of wastes. The currently used, most common, MSW biogas plant technology is no more than about 15 years old now (2015), despite the fact that Anaerobic Digestion has been used for sewage sludge digestion at wastewater treatment works for at least 50 years.

Why is Hydrogen Production from MSW Anaerobic Digestion Never Considered as Fuel?

Hydrogen is produced as a matter of fact, in anaerobic digestion. but is rarely seen in the biogas because, it once it is generated it is soon re-used biologically in any one of many biological pathways.

If a search is done for “biohydrogen” in any leading web search engine. Many references will appear. The basic rule is that as the pH falls and the process becomes acidic, more hydrogen is present in the biogas. So, some would say: “Why not optimize the process plant at a low pH, make more hydrogen and extract that as a fuel?”

The reason why this would not be a good idea, lies in the economics of this and the stability of the operation of any biogas plant at the necessary low pHs. For one thing, producing hydrogen pretty much always interferes with methane production. In addition, the amount of energy which would be collectable as a result, in the hydrogen, is not large enough for the idea to be viable.

Anaerobic Digestion Plants Outside the Municipal Solid Waste Sector

Recent improvements in Anaerobic digestion plant design outside the MSW sector have also been appearing in quick succession in recent years.

There have been numerous patented developments in the anaerobic digestion process, and some of these are often called Advanced Anaerobic Digester Systems (AADSs), and come in various guises:

  1. Hybrid Systems/ Plants which manage to be both fully mixed and continuous-process plug-flow designs at different stages of the digestion process.
  2. Plants that are highly automated, require very few staff to operate them despite their large size, and which are consequently much lower in their annual operating costs.
  3. Anaerobic Digestion Plant systems for the agricultural sector have been developed which are also designed to be scalable from fifty Animal Unit installations, powering a 25kW rated generator, to Biogas generators rated at 20 Megawatts or more of continuous electrical generation.
  4. Plant system in which the improved application of programmable logic controllers (PLCs), in combination with local, reliable and off-the-shelf digital control system (DCS) software applications, is now available, and is leading to much higher AD Plant reliability and much better uptimes.
  5. AD Plants are also benefiting from scientific research into anaerobic bacteria populations, and their evolution under the changing stimuli of a biogas fermentation plant.

Anaerobic Digestion Plant Developments in the Industrializing Nations

In India, Nepal, Pakistan and Bangladesh biogas produced from the anaerobic digestion of manure, is increasingly the norm in small scale digestion facilities. In India, biogas is called “gobar gas”, so to some extent due to the language used, this activity has been under-reported by the west until recently.

Anaerobic Digestion Process 3D ecover

You can download your free Anaerobic Digestion Process eBook here!

The investment effort has been and still is huge. It is estimated that “gobar gas” facilities are in use in over 2 million households in India.The number in Bangladesh exceeds 50,000, and there are also many thousands in Pakistan, particularly in the North Punjab region.

In the industrializing world, the digester is quite different to that used in the developed nations. It comprises an airtight circular pit constructed from concrete, plus suitable pipe connections.

Manure is drained into the pit, usually straight from the cattle shed, or pig stalls. Feeding is a daily chore, when a charging vessel/ pit is filled with the necessary quantity of wastewater, and other organic wastes, and all are mashed up together by hand, before being fed into the reactor.

In general, the use of the biogas is simplicity itself, as the gas pipe is simply connected to the kitchen fireplace, with little more than control valves, and gas blow-back protection between the two. Nevertheless, the combustion of this biogas produces very little by the way of odour or smoke, and is so much healthier than using open wood-fires that the benefits in health terms are self-evident and massive.

This simplicity in the implementation of anaerobic digestion in what only in the most generic way can be called “plants” in the western sense, and use of cheap or free raw waste materials in villages, makes biogas use the most environmentally sound energy sources for rural needs, in hot countries where temperatures are high enough for this to work.

Anaerobic Digestion Plants for the Wastewater (Sewage Treatment) Sector

Energy is increasingly being recovered from sludge through Anaerobic Digestion Plants and methane gas production.

Incineration of dried sludge, which was the preferred method of sludge treatment starting in the 1970s, is being phased-out in most countries, and new AD Plants are being built to replace old sludge incinerators. The US has now reached the halfway mark, with 50% of all wastewater treatment plants now having installed biogas plant capacity.

Anaerobic Digestion Plants Processing Dedicated Energy Crops

Anaerobic Digestion Plants processing dedicated energy crops can work well, and the best examples achieve very high levels of organic content degradation and biogas production. However, in most countries subsidies for these crop only based plants are being phased out, due to concerns that they compete with crop use for food, and raise food prices.

Anaerobic Digestion Plants for Agricultural Use

In the agricultural sector of the developed nations slurry-only systems, are generally cheaper than plants built to also process crop waste, and food waste, but unless a significant amount of food waste is used, generate far less energy than AD Plants fed by crops such as grass silage, and maize.

However, anaerobic digestion plant that are optimized in their energy output by using a limited amount of crop material (up to about 30%), in anaerobic digestion plants is common. Some experts have even reported that this simple expedient can increase energy output from a manure only AD Plant tenfold, for only three times the capital cost, when compared with a manure-slurry only system. (We have a training course which covers this, here.)

The Prospect for Anaerobic Digestion Plants of the Future

In all the many sectors of activity of anaerobic digestion, there is wide scope for further technical developments and the installation of additional capacity. For example, the collection of food waste for use in anaerobic digestion is in its infancy in most developed nations, and will require large increases on existing capacity.

The only area of contraction in the number of anaerobic digestion plants is in the use of these plants where they are fed solely by dedicated food crops.

The present trend in legislation for landfills is for the waste management industry to move ever more closely towards increased waste minimisation and to the eventual elimination of biodegradable waste sent to landfills.

It is the personal view held by the authors of this website that this is good news for the environment, and for society generally. Anaerobic digestion is ideal for the pre-treatment of organic waste for the production of biogas, and we hold the view that energy generation from landfills by collecting the biogas, comes a poor second.

Therefore, although landfill gas collection, and utilization from all existing landfills remains a priority, the phasing out of organic waste disposal to landfills is to be welcomed.

The future for anaerobic digestion plants is bright!

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